In the case of thermal evaporation, the materials are heated until a melt is formed (or in the case of chromium directly sublimated) from which atoms can dissolve in the vacuum and condense on the substrate. The process typically takes place at a pressure of 10-7 - 10-6 mbar, so that the atoms hit the substrate without colliding with the residual gas. The vertical incidence of the atoms largely avoids edge covering, which is essential for lift-off processes. In addition, the impinging atoms possess only thermal energy, whereby the heat input to the substrate is reduced to the heat radiation of the source.
Pfeiffer Vacuum PLS 570
The materials can either be evaporated in up to two resistance heated boats or by means of an electron beam from up to four crucibles, one after the other. Materials available are Ag, Al, Al2O3, Au, Cr, Cu, Fe, Ni, Pt, Si, SiO2, Ti and TiO2. The system can accommodate substrates up to 6".